3 files, last one added on May 15, 2009 Album viewed 2077 times
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Random files - Ford F250 EV Conversion
Starting the 1st version of the Motor Coupler4858 viewsHere we are starting work on the first version of the coupler to connect the 2 Impulse 9" motors.
This is going to be a single piece coupler that press-fits on both shafts.
Flywheel adapter - finishing with the lathe2464 viewsFinished the lathe work, just needs drilling now.
Adapter Plate alignment, contd 22155 viewsThen we mounted the Bell Housing adapter plate.
Motor-Motor mount welded2146 viewsHere is the mostly finished mount all welded together.
PFC mount4654 viewsThis shows how the PFC 50 charger is mounted under the hood.
It's at an angle so that I can easily reach the controls.
The 2 meters in the wiring station are a 50A AC Ammeter, and a 300V AC Voltmeter. Useful for adjusting the charger for whatever I happen to be plugged in to.
240V, 50A charge port5088 viewsThis is the 240V 50A charge port with a jack for a CS6364 plug.
Gauges6330 viewsI've mounted 4 gauges on the dash.
Charge Current, Pack Voltage, Battery Current, Motor Current.
Last additions - Ford F250 EV Conversion
Decals on back5026 viewsI finally got the Decals on the truck.
Hopefully I'll get some good pictures of the ones on the sides as well.Apr 18, 2010
DC cabling6380 viewsThis shows the DC power cableing done - except for the battery boxes themselves.May 29, 2009
Gauges6330 viewsI've mounted 4 gauges on the dash.
Charge Current, Pack Voltage, Battery Current, Motor Current.May 29, 2009
Truck wiring AC conduit4604 viewsThe conduit for the AC wiring under the truck.May 29, 2009
Truck wiring conduit4932 viewsSome of the DC conduit runs under the truck.May 29, 2009
Cables into bed6502 viewsThis shows how I mounted and protected the cables that run from the front of the truck into the bed.
All under-truck cables are in some kind of conduit, or have a shield between them and the ground.May 29, 2009
Breaker Boxes4506 viewsThe black box on the left has 3 Airpax 250A DC breakers. These will have a bar bolted to their handles so they all switch together.
The other box has the 2 breakers for the charging system.May 29, 2009
Rear Battery box in truck6008 viewsThis is the rear Battery Box that will hold 42 Golf Cart batteries in the bed of the truck.
(Someday when hitech batteries are reasonably priced, I'll remove this and mount the pack under the bed.)May 29, 2009
