3 files, last one added on May 15, 2009 Album viewed 1998 times
12 albums on 1 page(s)
Random files - Ford F250 EV Conversion
Flywheel adapter - oops, hole too big2248 viewsWe didn't read the caliper quite correctly, and accidentally bored the mounting hole for the pilot bearing a bit too big. (20 thousandths or so)
So we brazed in some metal and had to re-do that hole.
Adapter Plate alignment, contd2313 viewsHere the alignment tool has been pressed into the bell housing.
Adapter Plate alignment, contd 22103 viewsThen we mounted the Bell Housing adapter plate.
Motor-Motor mount rough2304 viewsHere is the mount after some work in the lathe on both the raw pieces.
Painted Motor Mount7558 viewsI then sandblasted it all ,and painted it.
2678 views
Control Wring (part 2)3965 viewsThis is what's under the top board of the control wiring. This is where most of the big parts are located.
PFC-50 plugs, DC-DC converters, fuses for pack voltage accessories, etc...
Decals on back4903 viewsI finally got the Decals on the truck.
Hopefully I'll get some good pictures of the ones on the sides as well.
Last additions - Ford F250 EV Conversion
Decals on back4903 viewsI finally got the Decals on the truck.
Hopefully I'll get some good pictures of the ones on the sides as well.Apr 18, 2010
DC cabling6250 viewsThis shows the DC power cableing done - except for the battery boxes themselves.May 29, 2009
Gauges6204 viewsI've mounted 4 gauges on the dash.
Charge Current, Pack Voltage, Battery Current, Motor Current.May 29, 2009
Truck wiring AC conduit4475 viewsThe conduit for the AC wiring under the truck.May 29, 2009
Truck wiring conduit4812 viewsSome of the DC conduit runs under the truck.May 29, 2009
Cables into bed6374 viewsThis shows how I mounted and protected the cables that run from the front of the truck into the bed.
All under-truck cables are in some kind of conduit, or have a shield between them and the ground.May 29, 2009
Breaker Boxes4383 viewsThe black box on the left has 3 Airpax 250A DC breakers. These will have a bar bolted to their handles so they all switch together.
The other box has the 2 breakers for the charging system.May 29, 2009
Rear Battery box in truck5884 viewsThis is the rear Battery Box that will hold 42 Golf Cart batteries in the bed of the truck.
(Someday when hitech batteries are reasonably priced, I'll remove this and mount the pack under the bed.)May 29, 2009
